2011 AAPS National Biotechnology Conference Focuses on Biosimilars: Biobetters May Be a Better Bet

The 2011 National Biotechnology Conference, organized by the American Association of Pharmaceutical Scientists (AAPS), attracted almost 2000 bioscientists and vendors to the San Francisco Hilton Hotel from May 16 to 18, 2011. This year, biosimilars was the major track, with a comprehensive program covering technical, business, and legal aspects. The problem is that technology is not able to deliver identical therapeutics. Most biotherapeutics are mixtures of closely related compounds, some of which are probably more active than others. Today, the state-of- the-art struggles to deliver material that is similar to the prior batch from the same facility and team. Since identical is not currently possible, “similar” is the next best alternative. With reason, consumers might be skeptical about the equivalency of items produced by different vendors at different sites using different protocols.

Technical sessions focused on such topics as method cross-validation, design of experiments, and method transfer. They generally reported successful case histories of problems and solutions. It seems that the technical issues relating to biosimilars can be solved with brains, time, and money. However, this is not the case for the business and legal/regulatory issues.

Global harmonization was adopted as a goal for regulation of small-molecule therapeutics. The effort took two decades, but it is working and has certainly been worth the effort. In the area of biosimilars, harmonization is just a dream. Even the words are different for Europe, the U.S., China, Canada, etc. In this report I’ll use the term “innovator” for the firm that developed the first or “reference product” (RP), and “follow on” (FO) for the firm that developed a “biosimilar” product. “Biobetter” and “bioinferior” refer to products that are better or worse than the RP.

The EU seems to have a working process for premarket review and approval of biosimilars. The approval process is country specific and relatively expensive, so some firms chose not to apply for market approval in the smaller countries. However, the process works, with about 14 biosimilar therapeutics on the market in the major countries of the EU. Novartis (Basel, Switzerland) is the most aggressive, with successful registrations of several biosimilars. Generally, biosimilars are priced about 30% less than the RP. This seems to be sufficient to gain significant (~30%) market share in a year or two. Biosimilar therapeutics are still very expensive, however.

This is in dramatic contrast to the situation in America. As of the conference date, the route to market approval is convoluted and has been used for only one biosimilar. The FDA has proposed a new route, which is currently in the public review process. The proposed rule involves two particularly onerous requirements that the EU process avoids. The first is that the candidate biosimilar needs to be interchangeable with the RP. This means that one should not expect to encounter any clinical differences if the biosimilar is alternated with the RP. Okay, but what if differences are observed, even rarely? Then the FDA usually wants the FO to commit to conducting a postmarket surveillance (PMS) program. If the drugs are interchanged, can a PMS program have any meaning?

The U.S. FDA walks a tight rope between being an advocate for the consuming public that needs the drugs, and a hard-nosed regulator that challenges everything. No drugs, and patients die. Plus, the drug developers can hire teams to address issues, while the FDA appears as a collection of one-man bands ready to help, for a fee.

The second requirement is an even more complex maze called the patent challenge process. According to Jennifer Camacho, J.D., of Greenburg Traurig (Boston, MA), the American proposal also has a peculiar intellectual property protocol. The first candidate biosimilar cannot be examined by the FDA until the date the patent expires. However, the first biosimilar approved will enjoy a period of exclusivity for several (perhaps 7) years. During this time, the biosimilar will be the sole competitor to the RP.

A similar approach has been tried, and led to peculiar (anticompetitive) market behavior, including de facto extension of the patent period for the RP. Essentially, two approved firms do not guarantee competitive or market-driven pricing.

Even worse, the proposed rule demands that the FO developer provide the innovator with a complete file describing manufacturing and QC protocols within 15 days of filing with the FDA. The innovator is expected to examine this file and respond in 60 days with a list of patents that may be infringed. The FO developer has 60 days to address each claim in detail, and this includes explaining why the claim is not infringed. The innovator has another 60 days to refute the claims of irrelevance. Then the rule calls for a 15-day period to negotiate a resolution. The next steps are less well proscribed, but probably involve petitions for injunctions. Adding it up, the process takes more than a year, and involves thousands of hours of lawyer time. Each lawyer year can add up to a million dollars, meaning that a legal team can quickly run up a tab of $10 million.

Another major problem is the nature of the biosimilars business. Ronny Gal (Bernstein Research, London, U.K.) compared business plans for biosimilars around the globe. He also evaluated the biosimilar route to the biobetter or innovator. The biosimilar route doubles the analytical and characterization time, since one must characterize both the RP and the biosimilar candidate. The analytical cost may be offset by avoiding the need for clinical trials for the biosimilar. However, Gal has not seen a devel- 2011 AAPS National Biotechnology Conference Focuses on Biosimilars: Biobetters May Be a Better Bet by Robert Stevenson Technical Article opment time line for biosimilars that is shorter than a biobetter approach.

Then there is the price issue. Introducing a biosimilar is supposed to reduce the price through market competition, but by how much? Business plans often adopt a plan to sell at a 30% lower price than the RP. But is 30% enough to attract the business? Is it enough to force the innovator to reduce its monopolistic pricing? So far, it has not. Gal feels that the price differential will need to be more like 70% to have a quick impact. Plus, the innovator is in control and can cut the price of the RP. This makes the top line number of a biosimilar business model vulnerable to short-term competitive moves, such as reducing prices to bankrupt an FO.

Gal also observed that the regulatory process is not harmonized. So, how should one proceed? He recommended developing a three-pronged approach to developing three biobetters—one for Europe, another for the U.S.A., and still a third for the rest of the world (ROW). Each could be optimized for the idiosyncrasies (mostly regulatory) of the markets. The advantages include decoupling the regulatory process, protecting price, shorter development time, and longer period of exclusivity. The only detriment is that biobetters probably cost about $300 million each to develop, compared to $100 million for biosimilars using the European approval model. The take-home is that the technical part of biosimilars is probably the rate-limiting but less risky part of a business plan. Intractable legal and business issues may combine to kill biosimilars, especially in the U.S.A., for not offering an attractive risk/reward ratio.

Innovative new instruments

For the first time this year, I found an exhibition with several innovative new products, which include the following.

Slope spectroscopy

Beer’s law was old when I was in high school. What can possibly be new with such a simple relationship? Well, there is something that may even be patentable and, even better, very useful. It led CTechnologies, Inc. (Bridgewater, NJ) to develop a variable-pathlength cell for UV-VIS spectrometry called the SoloVPE. The sample cell pathlength can be varied from 10 μm to 20 mm in 5-μm steps. It uses a micropositioner in the z direction to raise and lower an optical fiber. The sample cuvette rests on a light sensor. A flexible optical fiber routes monochromatic light from the Carey 50 UV-VIS spectrometer (Agilent, Santa Clara, CA) to the sample cell. The advantage is that the measurement pathlength can be varied so that the absorbance signal can be optimized, even for opaque samples. This avoids the need for dilution. Some materials are concentration sensitive, so dilution changes the composition.

But wait, there’s more: The pathlength is really not an issue. Beer’s law states that A = Ecl, where A = absorbance, E = extinction coefficient, c = concentration, and l = pathlength. If one makes an absorbance measurement at several different pathlengths and plots the response versus pathlength, one gets a linear line of the form m = Ec, where m = slope. The slope provides redundant information over single measurements, which improves accuracy. Plus, it can confirm that the measurement is being made in the linear range. One still needs to know the value of E to get c. In many cases, the E value is determined from standard solutions. For other analytes, such as proteins and larger peptides, a suitable reference material may not be available. However, one can use the Edelhoch relationship1 to calculate the E of the denatured protein in 6 M guanidine hydrochloride at 280 nm and bridge this to the matrix by ratioing the slopes.

Dual polarization interferometry for conformation changes

Dual polarization interferometry (DPI) sounds frightfully esoteric. Fairfield (Manchester, U.K.) introduced a third-generation instrument that provides label-free, quantitative analytical data of molecular systems by optically probing the structure of a protein in two dimensions. Two beams of perpendicularly polarized light impinge upon the protein immobilized on a microscope slide. From the output, the thickness/size and refractive index of the analyte can be derived. The DPI resolves differences in molecular structure as small as 0.1 Å. This resolution enables tracking conformational changes in proteins, which usually involve size changes of 0.1 nm.

Improved detection sensitivity of biomarkers

Some say that low-abundance proteins are responsible for many disease states. The problem is finding them in the presence of a high-abundance population. Thus, the assay system must efficiently select the analytes and discard the extraneous material. For best discrimination, single-molecule quantification is ideal. Singulex® (Alameda, CA) introduced a general assay platform called the Erenna® Immunology System for biomarker quantification. Magnetic microbeads are labeled with capture antibodies for the biomarker. As many as 50 different beads can be used for multiplexing. The sample, which can be as small as a microliter, is added. After a short incubation, the beads are harvested, washed to reduce nonspecific adsorption, and tagged with a reporter fluorophore. Next, analytes are displaced from the microbead. The solution is aspirated into a capillary laser flow counter with an interrogation volume in the low-microliter range. Individual molecules are counted and recorded digitally. The effective dynamic range is 104. More than 30 assays have been developed. One study of kinase profiles showed significantly different patterns for normal tissue than for primary and metastatic cancer tissue involving 3–10 cells.

Mass measurement on a whole new scale with resonant mass

Affinity Biosensors Inc. (Santa Barbara, CA) introduced a new microfluidic instrument for measuring the mass of individual small particles. The tag line says it all: “Mass measurement on a whole new scale.” Imagine a nanoscale diving board. It has a natural oscillating frequency depending on the mass. Now imagine micromachining a flow channel just inside the perimeter of the diving board. When this channel is filled with a flowing pure liquid, the board has a stable oscillating frequency. However, should a particle enter the flow channel, the mass and hence frequency changes. If the density is higher, the frequency is lower. If it is lighter, such as an oil, the natural frequency increases. Frequency can be measured very accurately. The instrument is called ARCHIMEDES, and it measures a variety of submicron and subvisible particles as well as living bacteria and other cells one by one. The lower limit is about a femtogram. Affinity claims this is about one million times lower than that which can be obtained with quartz crystal microbalances. Biological samples such as living cells can be measured in physiological conditions. The “board” is called the resonator; it is about 100 μm long and weighs a few nanograms. The technique is called resonant mass measurement.

Mechanical lysis for the laboratory

Microfluidics (Newton, MA) introduced the LV1 Low Volume Microfluidizer® Processor for lysis of cells in samples as small as 1 mL. Mechanical lysis releases proteins without denaturation, even from yeast and algae, with >99% efficiency in a single pass. The short residence time and processing cycle (<90 sec) also improve sample integrity.

Inverse GC for characterization of materials

Inverse GC (iGC) was popular in the 1970s for characterization of polymers and fibers. It involved packing a short column of the test object, installing the column in a GC, conditioning the material, and then injecting a probe molecule. The response is a peak that is perturbed by interaction with the sample. Surface Measurement Systems (Wembley, U.K.) introduced a Surface Energy Analyzer that greatly expands the information content of iGC. Treatment of solids can change the surface energy, which can affect the physical properties of the powder as well as the dissolution rates. One example compared the surface energy distribution for micronized and crystalline budesonide. This is obtained by making repeated injections, increasing the volume of the probe, and measuring the incremental difference. Other measurements include calculating the glass transition temperature as a function of relative humidity, and Hildebrand solubility parameter for polymers.

Another instrument, called the Advantage Automated Multi Vapor Gravimetric Sorption Analyzer (Micromeritics, Norcross, GA), measures adsorption of test probes such as water on solid samples. The output can provide BET surface area, amorphous content, isotherms, and heat of sorption. It seems that the formulation and materials scientists are developing a repertoire of tools to help in designing stable and effective formulations.

In 2011, AAPS celebrates its 25th anniversary, an achievement that its entire staff can be proud of. Programs such as the National Biotechnology Conference are clearly effective in providing a forum for discussions of topics related to the pharmaceutical sciences. The AAPS team should be especially pleased with the breadth of the program offered this year, which included regulatory and business speakers to help scientists understand the complex world of biopharma. In 2012, the National Biotechnology Conference travels to San Diego’s Sheraton Hotel. The dates are May 21–23, 2012. Please check www.aapspharmaceutica.com for details.

Reference

  1. Edelhoch, H. Biochemistry1967, 6, 1948– 54 (as reported in applications note from C Technologies, Inc.).

Dr. Stevenson is Editor of Separation Science, American Laboratory/Labcompare; e-mail: [email protected].